Kia Picanto JA: Body (Interior and Exterior)

Kia Picanto (JA) 2017-{YEAR} Service & Repair Manual / Body (Interior and Exterior)

Specifications

Items		Specification
Hood	Type	Rear hinged, gas lifter type
Front Door	Construction	Front hinged, frame door construction
	Regulator system	Wire drum type
	Locking system	Pin-fork system
Rear Door	Construction	Front hinged, frame door construction
	Regulator system	Wire drum type
	Locking system	Pin-fork system
Tail Gate	Type	Front hinged, gas lifter type
Seat Belts	Front	3 point type with Emergency Locking Retractor (E.L.R.)
Seat Belts	Rear	3 point type with Emergency Locking Retractor (E.L.R.)

Tightening Torque

Items		N·m	kgf·m	lb·ft
Front and rear doors	Door hinge to door	21.6 - 26.5	2.2 - 2.7	15.9 - 19.5
	Door checker to door	3.9 - 5.9	0.4 - 0.6	2.9 - 4.3
	Door checker to body	19.6 - 29.4	2.0 - 3.0	14.5 - 21.7
	Door glass mounting bolt	7.8 - 11.8	0.8 - 1.2	5.8 - 8.7
	Outside handle base mounting bolt	7.8 - 11.8	0.8 - 1.2	5.8 - 8.7
	Door channel mounting bolt and nuts	3.9 - 5.9	0.4 - 0.6	2.9 - 4.3
	Door latch mounting bolts	7.8 - 10.8	0.8 - 1.1	5.8 - 8.0
	Door module mounting bolts	8.8 - 13.7	0.9 - 1.4	6.5 - 10.1
	Door striker mounting bolts	16.7 - 21.6	1.7 - 2.2	12.3 - 15.9
Tail gate	Tail gate hinge to body	21.6 - 26.5	2.2 - 2.7	15.9 - 19.5
	Tail gate hinge to tail gate	21.6 - 26.5	2.2 - 2.7	15.9 - 19.5
	Tail gate latch mounting bolts	10.8 - 11.8	1.1 - 1.2	8.0 - 8.7
	Tail gate striker mounting bolts	21.6 - 26.5	2.2 - 2.7	15.9 - 19.5
Hood	Hood hinge to body	21.6 - 26.5	2.2 - 2.7	15.9 - 19.5
	Hood hinge to hood	21.6 - 26.5	2.2 - 2.7	15.9 - 19.5
	Hood latch to body	7.8 - 11.8	0.8 - 1.2	5.8 - 8.7
Seat	Front seat mounting bolts	34.3 - 53.9	3.5 - 5.5	25.3 - 39.8
	Front seat frame mounting bolts	44.1 - 53.9	4.5 - 5.5	32.5 - 39.8
	Front seat cushion track mounting bolts	44.1 - 53.9	4.5 - 5.5	32.5 - 39.8
	Rear seat mounting bolts	16.7 - 25.5	1.7 - 2.6	12.3 - 18.8
	Rear seat latch mounting bolts	19.6 - 29.4	2.0 - 3.0	14.5 - 21.7
	Rear seat frame mounting bolts	44.1 - 53.9	4.5 - 5.5	32.5 - 39.8
Seat belt	Height adjuster mounting bolts	39.2 - 53.9	4.0 - 5.5	28.9 - 39.8
	Front seat belt upper anchor mounting bolt	39.2 - 53.9	4.0 - 5.5	28.9 - 39.8
	Front seat belt retractor mounting bolt [Upper]	7.8 - 11.8	0.8 - 1.2	9.8 - 8.7
	Front seat belt retractor mounting bolt [Lower]	39.2 - 53.9	4.0 - 5.5	28.9 - 39.8
	Rear seat belt lower anchor mounting bolts	39.2 - 53.9	4.0 - 5.5	28.9 - 39.8
	Rear seat belt retractor mounting bolt	39.2 - 53.9	4.0 - 5.5	28.9 - 39.8
	Rear center seat belt retractor mounting bolt [Lower]	39.2 - 53.9	4.0 - 5.5	28.9 - 39.8
	Rear center seat belt buckle rail mounting nut	39.2 - 53.9	4.0 - 5.5	28.9 - 39.8
	Seat belt buckle mounting bolt	39.2 - 53.9	4.0 - 5.5	28.9 - 39.8
Outside rearview mirror	Outside rearview mirror mounting nuts	6.9 - 10.8	0.7 - 1.1	5.1 - 8.0
Wiper arm	Wiper arm mounting nuts	22.6 - 26.5	2.3 - 2.7	16.6 - 19.5
Rear spoiler	Rear spoiler mounting nuts	5.9 - 6.4	0.6 - 0.65	4.3 - 4.7
Panorama sunroof	Panorama sunroof mounting nuts	7.8 - 11.8	0.8 - 1.2	5.8 - 8.7
Panorama sunroof	Panorama sunroof mounting bolts	7.8 - 11.8	0.8 - 1.2	5.8 - 8.7

Special service tools

Special Service Tools

Tool (Number and name)	Illustration	Use
09880-4F000 Hog ring clip installer		Hog ring clip installation

Troubleshooting

Symptom	Suspected Area	Remedy
Water leaks from panorama sunroof	Deteriorated roof lid weatherstrip	Replace
Water leaks from panorama sunroof	Excessive roof lid-to-body clearance and improperly fitted weatherstrip	Adjust
Wind noise around panorama sunroof	Loose or deformed deflector, gaps in body work	Retighten adjust or replace
Noise heard when opening/closing panorama sunroof	Foreign particles lodged in guide rail	Check drive cable and guide rails for foreign particles
Noise heard when opening/closing panorama sunroof	Loose guide rails and lid	Retighten
Motor runs but sunroof does not move or moves only partially	Foreign particles lodged in guide rail	Adjust or replace
	Incorrect engagement of motor pinion with drive cable
	Decrease in motor's clutch slipping force
	Increased sunroof sliding resistance or interference of sunroof with drive cables, weatherstrip, etc. due tomal adjustment of sunroof
Noise in motor (clutch slipping noise from motor when sunroof is fully opened or closed) is considered as normal	Incorrect engagement of motor pinion with drive cable	Check pinion installation and Re-tighten motor
	Worn out or damaged motor pinion bearing	Replace motor assembly
	Worn out or deformed drive cable	Replace
Door glass fails to operate up and down	Incorrect window glass installation	Adjust position
Door glass fails to operate up and down	Damaged or faulty regulator arm or regulator	Correct or replace
Door does not open or close completely	Incorrect door installation	Adjust position
	Defective door check assembly	Correct or replace
	Door hinge requires grease	Apply grease
Hood does not open or close completely	Striker and latch not properly aligned	Adjust
	Incorrectly installed hood	Adjust
	Incorrect hood bumper height	Adjust
Water leaks through windshield end rear window	Defective seal	Fill with sealant
Water leaks through windshield end rear window	Defective flange	Correct

Body Side Molding

Front Bumper

Front Door

Front Seat Belt

Hood

Interior Trim

Mirror

Sunroof

Rear Door

Rear Seat

Rear Seat Belt

Roof Trim

Tailgate

Windshield Glass

Assist Emergency Braking(AEB) System

Description and operation Description – AEB system is designed to help avoid a potential collision or reduce its impact when drivers applies inadequate, delayed or no brakes at all to avoid a collision...

Body Side Molding

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