Kia Picanto (JA): Manual Transaxle System

Kia Picanto (JA) 2017-2026 Service & Repair Manual / Manual Transaxle System

Specifications

Transaxle model		M5CF1-1
Engine type		Gasoline 1.0 T-GDI
Manual transalxe oil	Capacity	1.6 - 1.7 L (0.42 -0.45 U.S.gal., 1.69 - 1.80 U.S.qt., 1.41- 1.50 lmp qt.)
Manual transalxe oil	Recommended	- SAE 70W, API GL-4 · The list of transaxle oil approved by KIA: SK HK MTF 70W, SHELL SPIRAX S6 GHME 70W, GS CALTEX GS MTF HD 70W
Gear ratio	1st	3.615
	2nd	1.955
	3rd	1.207
	4th	0.893
	5th	0.703
	Reverse	3.545
Final gear ratio		3.722/*3.833

*ECO package

Tightening Torques

Items	N·m	kgf·m	lb·ft
Oil drain plug	58.9 - 78.5	6.0 - 8.0	43.4 - 57.8
Oil filler plug	58.9 - 78.5	6.0 - 8.0	43.4 - 57.8
Shift lever assembly mounting bolt	8.8 - 13.7	0.9 - 1.4	6.5 - 10.1
Control cable retainer mounting nut	11.8 - 14.7	1.2 - 1.5	8.7 - 10.8
Clutch cable bracket mounting bolt	19.6 - 26.5	2.0 - 2.7	14.5 - 19.5
Back up lamp switch	39.2 - 58.8	4.0 - 6.0	28.9 - 43.4
Control shaft complete mounting bolt	19.6 - 26.5	2.0 - 2.7	14.5 - 19.5
Control cable bracket mounting bolt	14.7 - 21.6	1.5 - 2.2	10.8 - 15.9
Transaxle support bracket mounting bolt	58.9 - 78.5	6.0 - 8.0	43.4 - 57.8
Transaxle mounting bracket bolt	88.3 - 107.9	9.0 - 11.0	65.1 - 79.6
Starter mounting bolt	49.0 - 63.7	5.0 - 6.5	36.2 - 47.0
Transaxle upper mounting bolt (TM=>ENG)	42.2 - 53.9	4.3 - 5.5	31.1 - 39.8
Transaxle lower mounting bolt (ENG=>TM)	48.1 - 53.9	4.9 - 5.5	35.4 - 39.8
Transaxle lower mounting bolt (ENG=>TM)	42.2 - 53.9	4.3 - 5.5	31.1 - 39.8
Roll rod bracket mounting bolt	49.0 - 63.7	5.0 - 6.5	36.2 - 47.0
Roll rod bracket mounting bolt	107.9 - 127.5	11.0 - 13.0	79.6 - 94.0
Roll rod support bracket mounting bolt	49.0 - 68.6	5.0 - 7.0	36.2 - 50.6

Sealant

Item	Specified sealant
Control shaft complete	Anaerobic adhesives for flange

Special service tools

Special Service Tools

Tool Name / Number	Illustration	Description
Engine support fixture (bar) 09200-3N000		Used for holding engine assembly when removing / installing transaxle Used with the adapter (09200-4X000) and supporter (09200-A3100)
Engine support fixture (supporter) 09200-A3100		Used for holding engine assembly when removing / installing transaxle Used with the bar (09200-3N000) and adapter (09200-4X000)
Engine support fixture (adapter) 09200-4X000		Used for holding engine assembly when removing / installing transaxle Used with the engine support bar (09200-3N000) and supporter (09200-A3100)
Enging hanger 09221-A3100		Used for holding engine assembly when removing / installing transaxle Used with the engine support fixture
Oil seal installer A: 09431-23000 (Installer) B: 09231-H1100 (Handle)		Used for installing differential oil seal Used with the handle (09231-H1100)

※ Engine support fixture special tool assembly drawing

Troubleshooting

Trouble symptom	Suspected area	Remedy
Abnormal noise	Oil level (Low)	Add oil after inspecting the parts (oil seal, drain plug, filler plug).
	Oil (Wrong or contaminated)	Replace the oil.
	Transaxle and engine mounting state (Wrong)	Tighten the mounting bolt to specified torque.
	Shaft end play (Wrong)	Adjust the end play.
	Synchronizer ring (Worn or damaged)	Replace the synchronizer ring.
	Gear (Worn or damaged)	Replace the gear.
	Bearing (Worn or damaged)	Replace the bearing.
Oil leak	Oil level (High)	Inspect the oil level.
	Gasket (Damaged)	Replace the gasket. (drain plug, filler plug)
	Oil seal (Worn or damaged)	Replace the oil seal.
Hard shifting or impossible to shift	Oil (Wrong)	Replace the oil.
	Shift fork (Worn)	Replace the shift fork.
	Synchronizer ring (Worn or damaged)	Replace the synchronizer ring.
	Gear (Worn or damaged)	Replace the gear.
	Hub sleeve (Worn or damaged)	Replace the hub sleeve.
Jumps out of gear	Shift fork (Worn)	Replace the shift fork.
	Hub sleeve (Worn or damaged)	Replace the hub sleeve.
	Gear (Worn or damaged)	Replace the gear.
	Bearing (Worn or damaged)	Replace the bearing.

Manual Transaxle Control System

Manual Transaxle System

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Manual Transaxle Control System❯

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