Kia Picanto JA: Clutch System / Clutch Release Fork and Clutch Release Bearing
Components and components location
| Components |
| 1. Clutch disc assembly 2. Clutch cover assembly 3. Clutch release bearing 4. Clutch release lever assembly | 5. Return spring 6. Clutch release fork 7. Return clip |
| 1. Clutch release fork 2. Clutch cover assembly | 3. Clutch disk assembly 4. Clutch release bearing |
Repair procedures
| Removal |
| 1. | Remove the transaxle assembly.
G 1.0 MPI KAPPA (Refer to Manual Transaxle System - "Manual Transaxle")
G 1.2 MPI KAPPA (Refer to Manual Transaxle System - "Manual Transaxle")
F 1.0 KAPPA FFV (Refer to Manual Transaxle System - "Manual Transaxle")
|
| 2. | Remove the reamer bolt.
|
| 3. | Remove the return clip (A) from the release bearing and then remove the release fork and release bearing.
|
| 1. | Remove the transaxle assembly.
G 1.0 T-GDI KAPPA (Refer to Manual Transaxle System - "Manual Transaxle")
|
| 2. | Remove the clutch release bearing (A).
|
| 3. | Pull the clip (A).
|
| 4. | Remove the clutch release fork (A).
|
| 5. | Remove the boot (A).
|
| Installation |
| 1. | Apply multi purpose grease to release fork assembly.
|
| 2. | Apply multi purpose grease into the groove of the release bearing.
|
| 3. | Install the release bearing and release fork to clutch housing.
|
| 4. | Install the reamer bolt.
|
| 5. | Apply multi purpose grease to on contact surface of lever (A).
|
| 6. |
Clean the surfaces of the flywheel and pressure plate throughly with
fine sandpaper or crocus cloth, and make certain that all oil or grease
has been removed. |
| 7. | Apply a small amount of multi purpose grease to the input shaft splines (A).
|
| 8. | Clean
the surfaces of the flywheel and pressure plate thoroughly with fine
sandpaper or crocus cloth, and make certain that all oil or grease has
been removed. |
| 9. | Install the transaxle assembly.
G 1.0 MPI KAPPA (Refer to Manual Transaxle System - "Manual Transaxle")
G 1.2 MPI KAPPA (Refer to Manual Transaxle System - "Manual Transaxle")
F 1.0 KAPPA FFV (Refer to Manual Transaxle System - "Manual Transaxle")
|
| 1. | Install the boot (A).
|
| 2. | Install the clip to the clutch release fork. |
| 3. | Apply to grease in location A, B and C.
|
| 4. | Apply the grease to the hole surface of the clutch release bearing all around.
|
| 5. | Install the clutch release fork (B), clutch release bearing (A).
|
| 6. | Install the transaxle assembly.
G 1.0 T-GDI KAPPA (Refer to Manual Transaxle System - "Manual Transaxle")
|
Clutch Release Cylinder
Repair procedures Removal [Kappa 1.0 T-GDI] 1.Remove the engine room under cover. G 1.0 T-GDI KAPPA (Refer to Engine Mechanical System - "Engine Room Under Cover") 2...
Manual Transaxle System
Specifications Specifications Transaxle model M5CF1-1 Engine type Gasoline 1.0 T-GDI Manual transalxe oil Capacity 1...
Other information:
Kia Picanto (JA) 2017-2025 Service & Repair Manual: Manifold Absolute Pressure Sensor (MAPS)
Specifications Specification Pressure [kPa (kgf/cm², psi)] Output Voltage (V) [Vref=5V] 32.5 (0.33, 4.71) 0.5 284 (2.90, 41.19) 4.5 Description and operation Description Installed on the surge tank, Manifold Absolute Pressure Sensor (MAPS) is a speed-density type sensor that senses absolute pressure of the surge tank and transfers the analog signal proportional to the pressure to the ECM...
Kia Picanto (JA) 2017-2025 Service & Repair Manual: Junction Box (Engine Compartment)
Components and components location Component Location E/R Junction Box Circuit (E/R Junction Block) E/R Junction Box Circuit (E/R Junction Block) Repair procedures Inspection 1. Disconnect the negative (-) battery terminal...
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Sunshade
The sunshade will be opened with the glass panel automatically when the glass panel is slid. You will have to close it manually if you want it closed.