Kia Picanto: Manual Transaxle System
Kia Picanto JA 2017-2024 Service & Repair Manual / Manual Transaxle System
Specifications
| Specifications |
|
Transaxle model
|
M5CF1-1
| |
| Engine type | Gasoline 1.0 T-GDI | |
| Manual transalxe oil | Capacity | 1.6 - 1.7 L (0.42 -0.45 U.S.gal., 1.69 - 1.80 U.S.qt., 1.41- 1.50 lmp qt.) |
| Recommended | - SAE 70W, API GL-4 · The list of transaxle oil approved by KIA: SK HK MTF 70W, SHELL SPIRAX S6 GHME 70W, GS CALTEX GS MTF HD 70W | |
| Gear ratio | 1st | 3.615 |
| 2nd | 1.955 | |
| 3rd | 1.207 | |
| 4th | 0.893 | |
| 5th | 0.703 | |
| Reverse | 3.545 | |
| Final gear ratio | 3.722/*3.833 | |
*ECO package
| Tightening Torques |
|
Items
|
N·m
|
kgf·m
|
lb·ft
|
| Oil drain plug | 58.9 - 78.5 | 6.0 - 8.0 | 43.4 - 57.8 |
| Oil filler plug | 58.9 - 78.5 | 6.0 - 8.0 | 43.4 - 57.8 |
| Shift lever assembly mounting bolt | 8.8 - 13.7 | 0.9 - 1.4 | 6.5 - 10.1 |
| Control cable retainer mounting nut | 11.8 - 14.7 | 1.2 - 1.5 | 8.7 - 10.8 |
| Clutch cable bracket mounting bolt | 19.6 - 26.5 | 2.0 - 2.7 | 14.5 - 19.5 |
| Back up lamp switch | 39.2 - 58.8 | 4.0 - 6.0 | 28.9 - 43.4 |
| Control shaft complete mounting bolt | 19.6 - 26.5 | 2.0 - 2.7 | 14.5 - 19.5 |
| Control cable bracket mounting bolt | 14.7 - 21.6 | 1.5 - 2.2 | 10.8 - 15.9 |
| Transaxle support bracket mounting bolt | 58.9 - 78.5 | 6.0 - 8.0 | 43.4 - 57.8 |
| Transaxle mounting bracket bolt | 88.3 - 107.9 | 9.0 - 11.0 | 65.1 - 79.6 |
| Starter mounting bolt | 49.0 - 63.7 | 5.0 - 6.5 | 36.2 - 47.0 |
| Transaxle upper mounting bolt (TM=>ENG) | 42.2 - 53.9 | 4.3 - 5.5 | 31.1 - 39.8 |
| Transaxle lower mounting bolt (ENG=>TM) | 48.1 - 53.9 | 4.9 - 5.5 | 35.4 - 39.8 |
| 42.2 - 53.9 | 4.3 - 5.5 | 31.1 - 39.8 | |
| Roll rod bracket mounting bolt | 49.0 - 63.7 | 5.0 - 6.5 | 36.2 - 47.0 |
| 107.9 - 127.5 | 11.0 - 13.0 | 79.6 - 94.0 | |
| Roll rod support bracket mounting bolt | 49.0 - 68.6 | 5.0 - 7.0 | 36.2 - 50.6 |
| Sealant |
|
Item
|
Specified sealant
|
| Control shaft complete | Anaerobic adhesives for flange |
Special service tools
| Special Service Tools |
|
Tool Name / Number
|
Illustration
|
Description
|
| Engine support fixture (bar) 09200-3N000 |
| Used for holding engine assembly when removing / installing transaxle Used with the adapter (09200-4X000) and supporter (09200-A3100) |
| Engine support fixture (supporter) 09200-A3100 |
| Used for holding engine assembly when removing / installing transaxle Used with the bar (09200-3N000) and adapter (09200-4X000) |
| Engine support fixture (adapter) 09200-4X000 |
| Used for holding engine assembly when removing / installing transaxle Used with the engine support bar (09200-3N000) and supporter (09200-A3100) |
| Enging hanger 09221-A3100 |
| Used for holding engine assembly when removing / installing transaxle Used with the engine support fixture |
| Oil seal installer A: 09431-23000 (Installer) B: 09231-H1100 (Handle) |
| Used for installing differential oil seal Used with the handle (09231-H1100) |
※ Engine support fixture special tool assembly drawing
Troubleshooting
| Troubleshooting |
|
Trouble symptom
|
Suspected area
|
Remedy
|
| Abnormal noise | Oil level (Low) | Add oil after inspecting the parts (oil seal, drain plug, filler plug). |
| Oil (Wrong or contaminated) | Replace the oil. | |
| Transaxle and engine mounting state (Wrong) | Tighten the mounting bolt to specified torque. | |
| Shaft end play (Wrong) | Adjust the end play. | |
| Synchronizer ring (Worn or damaged) | Replace the synchronizer ring. | |
| Gear (Worn or damaged) | Replace the gear. | |
| Bearing (Worn or damaged) | Replace the bearing. | |
| Oil leak | Oil level (High) | Inspect the oil level. |
| Gasket (Damaged) | Replace the gasket. (drain plug, filler plug) | |
| Oil seal (Worn or damaged) | Replace the oil seal. | |
| Hard shifting or impossible to shift | Oil (Wrong) | Replace the oil. |
| Shift fork (Worn) | Replace the shift fork. | |
| Synchronizer ring (Worn or damaged) | Replace the synchronizer ring. | |
| Gear (Worn or damaged) | Replace the gear. | |
| Hub sleeve (Worn or damaged) | Replace the hub sleeve. | |
| Jumps out of gear | Shift fork (Worn) | Replace the shift fork. |
| Hub sleeve (Worn or damaged) | Replace the hub sleeve. | |
| Gear (Worn or damaged) | Replace the gear. | |
| Bearing (Worn or damaged) | Replace the bearing. |
Clutch Release Fork and Clutch Release Bearing
Components and components location
Components
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1. Clutch disc assembly 2. Clutch cover assembly 3. Clutch release bearing 4. Clutch release lever assembl ...
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