Kia Picanto (JA): Manual Transaxle Control System / Control Cable

Components and components location

Components

1. Knob
2. Boots
3. Shift lever assembly
4. Shift cable
5. Select cable
6. Retainer

Repair procedures

Inspection
1.
Check for proper operation of control shaft lever when operated (1st, 2nd, 3rd, 4th, 5th, R).
2.
If the gear feels stiff, adjust the control cable length again.
(Refer to Manual Control System - "Control Cable")
Adjustment
1.
Move the shift lever to 4th gear.
2.
Remove the control cable (B) from the control shaft after removing the snap pins (A).

3.
After pulling the holder (A) in the direction of the "P", pull the lock (B) in the direction of the "F".

4.
Insert the snap pins (A).

5.
Push the lock (C) after installing the control cable to the control shaft.

Removal
1.
Move the shift lever to 4th gear.ove the battery and battery tray.
2.
Remove the battery and battery tray.
G 1.0 T-GDI KAPPA (Refer to Engine Electrical System - "Battery")
3.
Remove the control cable.
(1)
Remove the control cable from the control shaft after removing the snap pins (A).
(2)
Remove the control cable (B) from the bracket (C).

4.
Remove the knob (A) by pulling it in the direction of arrow.

5.
Remove the floor console assembly.
(Refer to Body “Floor Console Assembly”)
6.
Remove the snap pin (A) and then remove the select cable from the shift lever pin.

7.
Remove the cable sockets (A) from the shift lever.

8.
Remove the shift lever (A).

9.
Remove the shift cable retainer (A) after loosening the nuts. Then, remove the shift cable by pulling it toward the vehicle interior.

Installation
1.
Install the shift cable retainer by tightening nuts (A).
Tightening torque :
11.8 - 14.7 N·m(1.2 - 1.5 kgf·m, 8.7 - 10.8 lb·ft)

2.
Install the shift cable (A).

3.
Install the cable sockets (A).

4.
Install the select cable to the lever pin and then insert the snap pin (A).

5.
Check that the shift lever and control shaft are placed in the "4th" position and then install the 4th fixing pin.

6.
Install the control cable.
(1)
After pulling the holder (A) in the direction of the "P", pull the lock (B) in the direction of the "F".

(2)
Insert the snap pins (A) after Installing the control cable (B).

(3)
Push the lock (C) after installing the control cable to the control shaft.

7.
Remove the 4th fixing pin (A).

8.
Install the floor console assembly.
(Refer to Body - "Floor Console Assembly")
9.
Install the knob (A) by pressing it in the direction of arrow.

10.
Install the battery and battery tray.
G 1.0 T-GDI KAPPA (Refer to Engine Electrical System - "Battery")

    Components and components location Components 1. Knob 2. Boots 3. Shift lever assembly 4. Shift cable 5. Select cable Repair procedures Inspection 1.

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