Kia Picanto (JA): Clutch System / Clutch Tube

Kia Picanto (JA) 2017-2026 Service & Repair Manual / Clutch System / Clutch System / Clutch Tube

Components and components location

Components
[Kappa 1.0 T-GDI]

1. Clutch pedal assembly
2. Ignition lock and clutch switch
3. Master cylinder
4. Clutch regulator
5. Clutch tube

Repair procedures

Removal
1.
Turn ignition switch OFF and disconnect the negative (-) battery cable.
2.
Remove the battery and battery tray.
G 1.0 T-GDI KAPPA (Refer to Engine Electrical System - "Battery")
3.
Remove the ECM.
G 1.0 T-GDI KAPPA (Refer to Engine Control / Fuel System - Engine Control Module (ECM)")
4.
Remove the engine room under cover.
G 1.0 T-GDI KAPPA (Refer to Engine Mechanical System - "Engine Room Under Cover")
5.
Loosen the clutch tube bracket bolts (B) and then remove the snap pin (A), from the regulator.
Tightening torque:
9.8 - 14.7 N·m (1.0 - 1.5 kgf·m, 7.2 - 10.8 lb·ft)

6.
Loosen the release cylinder bolts (A) and then clutch tube nut (B) after removing release cylinder assembly (C).
Tightening torque:
14.7 - 21.6 N·m (1.5 - 2.2 kgf·m, 10.8 - 15.9 lb·ft)

Installation
   
When installing, O-rings of clutch tube should be replaced with a new one.
1.
Install in the reverse order of removal.
2.
After be equipped, perform bleeding air procedure after pouring the brake fluid.
(Refer to Clutch Release Cylinder - "Adjustment")

    Components and components location Components [Kappa 1.0 T-GDI] 1. Clutch pedal assembly 2. Ignition lock and clutch switch 3. Master cylinder 4.

    Repair procedures Removal [Kappa 1.0 T-GDI] 1.Remove the engine room under cover. G 1.0 T-GDI KAPPA (Refer to Engine Mechanical System - "Engine Room Under Cover") 2.

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