Kia Picanto (JA): Clutch System / Clutch Master Cylinder

Kia Picanto (JA) 2017-2025 Service & Repair Manual / Clutch System / Clutch System / Clutch Master Cylinder

Components and components location

Components

[Kappa 1.0 T-GDI]

1. Clutch pedal assembly
2. Ignition lock and clutch switch
3. Master cylinder

4. Clutch regulator
5. Clutch tube

Repair procedures

Removal

1.	Turn ignition switch OFF and disconnect the negative (-) battery cable.

2.	Remove the crash pad lower panel. (Refer to Body - "Crash Pad Lower Panel")

3.	Disconnect the ignition lock & clutch switch connector.

4.	Remove the push rod end (A) from the clutch pedal.

5.	Remove the battery. G 1.0 T-GDI KAPPA (Refer to Engine Electrical System - "Battery")

6.	Remove the ECM. G 1.0 T-GDI KAPPA (Refer to Engine Control / Fuel System - Engine Control Module (ECM)")

Disconnect the reservoir hose (A) and clutch tube (B) from the clutch master cylinder after removeing the pin (C).

Do not spill brake fluid on the vehicle; it may damage the paint if brake fluid does contact the paint, wash it off immediately with water.

8.	Remove the clutch master cylinder (A) by turning it clockwise.

Installation

1.	Install in the reverse order of removal.

2.	After be equipped, perform bleeding air procedure in clutch release cylinder after pouring the brake fluid. (Refer to Clutch Release Cylinder - "Adjustment")

❮Clutch Cable

Components and components location Components [Kappa 1.0 MPI / FFV, Kappa 1.2 MPI] 1. Clutch pedal assembly 2. Clutch cable Repair procedures Removal 1.

Regulator❯

Components and components location Components [Kappa 1.0 T-GDI] 1. Clutch pedal assembly 2. Ignition lock and clutch switch 3. Master cylinder 4.

Other information:

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Specifications Specification Item Specification Ultrasonic sensor Voltage rating DC 12V Detecting range 11.8 - 39.3 in (30 - 100 cm) Operation voltage DC 9 - 16 V Operation current 60mA Max.

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