Kia Picanto (JA): Brake System / Brake Line

Kia Picanto (JA) 2017-2026 Service & Repair Manual / Brake System / Brake System / Brake Line

Components and components location

Components

Repair procedures

Removal
1.
Remove the brake fluid level sensor connector.

2.
Remove the brake fluid from the master cylinder reservoir with a syringe.
   
Do not spill brake fluid on the vehicle as it may damage the paint. If brake fluid comes in contact with the paint, wash off immediately with water.
3.
Remove the front/rear wheel tire (A).
Tightening torque:
107.9 - 127.5 N·m (11.0 - 13.0 kgf·m, 79.6 - 94.0 lb·ft)
[Front]

[Rear]

4.
Disconnect the brake tube by loosening the tube flare nut (A).
5.
Remove the brake hose clip (B).
Tightening torque:
12.7 - 16.7 N·m (1.3 - 1.7 kgf·m, 9.4 - 12.3 lb·ft)

6.
Disconnect the brake tube by loosening the tube flare nut (A).
7.
Remove the brake hose clip (B).
Tightening torque:
12.7 - 16.7 N·m (1.3 - 1.7 kgf·m, 9.4 - 12.3 lb·ft)

8.
Disconnect the brake hose from the brake caliper by loosening the bolt (A).
Tightening torque:
24.5 - 29.4 N·m (2.5 - 3.0 kgf·m, 18.1 - 21.7 lb·ft)
[Front]

[Rear]

Inspection
1.
Check the brake tubes for cracks, crimps and corrosion.
2.
Check the brake hoses for cracks, damage and fluid leakage.
3.
Check the brake tube flare nuts for damage and fluid leakage.
4.
Check brake hose mounting bracket for crack or deformation.
Installation
1.
Install in the reverse order of removal.
   
Use a new washer (A) whenever installing.

2.
After installation, bleed the brake system.
(Refer to Brake system - "Brake System")
3.
Check the spilled brake oil.

    Components and components location Components 1. Brake booster assembly 2. Reservoir 3. Master cylinder Repair procedures Removal 1.

    Components and components location Components 1. Brake member assembly 2. Stop lamp switch 3. Brake Pedal Arm Assembly 4. Brake pedal Pad Repair procedures Removal 1.

    Other information:

    Kia Picanto (JA) 2017-2026 Service & Repair Manual: Headlamp Leveling Switch

    Schematic diagrams Circuit Diagram Repair procedures Removal 1.Disconnect the negative (-) battery terminal. 2.Remove the crash pad lower panel. (Refer to Body - "Crash Pad Lower Panel") 3.Remove the crash pad side switch (A) after loosening the mounting screws.

    Kia Picanto (JA) 2017-2026 Service & Repair Manual: Rear Washer Motor

    Repair procedures Inspection 1.With the washer motor connected to the reservoir tank, fill the reservoir tank with water.    Before filling the reservoir tank with water, check the filter for foreign material or contamination.

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