Kia Picanto: Clutch System / Clutch Switch

Kia Picanto JA 2017-2024 Service & Repair Manual / Clutch System / Clutch System / Clutch Switch

Specifications
Specifications
Item
Specifications
Working voltage
DC 12.5V
Operating force
Initial position : 0.25 ± 0.15 N (0.025 ± 0.015 kg, 0.056 ± 0.034 lb)
Full position : 0.8 ± 0.2 N (0.08 ± 0.02 kgf, 0.579 ± 0.014 lb-ft)
Working temperature
-40°C to 80°C (-40°F to 176°F)

Description and operation
Description
Ignition lock switch is mounted on the clutch pedal.
Ignition lock switch is operated when you press the clutch pedal.
If the clutch pedal is not pressed down, the engine is not started.

Repair procedures
Inspection
Component Inspection
1.
Remove the clutch & ignition lock switch.
2.
Rotate the switch lever to the direction of the arrow to check the operating point (A).

Removal
1.
Turn ignition switch OFF and disconnect the negative (-) battery cable.
2.
Remove the crash pad lower panel.
(Refer to Body - "Crash Pad Lower Panel")
3.
Disconnect the cluch switch & ignition lock swtich connector (A).

4.
Loosen the bolts (A) and then remove the ignition lock switch & clutch switch.
Tightening torque :
2.0 - 3.9 N·m (0.2 - 0.4 kg·m, 1.4 - 2.9 lb·ft)

Installation
1.
Install in the reverse order of removal.
   
A.
Fixing the clutch pedal end of (B).
B.
Lightly tighten the bolt after the fixed to the clutch pedal hook (D) to the switch lever (C).
C.
Turn the ignition lock switch lever in ON → OFF position and then tighten the bolts (A) with specified torque.
Clutch pedal operating stroke (B) :
[Kappa 1.0 MPI / FFV, Kappa 1.2 MPI]
70 mm ± 3.0 mm (2.7559 ± 0.1181 in.)
[Kappa 1.0 T-GDI]
72.5 mm ± 3.0 mm (2.8543 ± 0.1181 in.)
Tightening torque :
2.0 - 3.9 N·m (0.2 - 0.4 kg·m, 1.4 - 2.9 lb·ft)

Ignition Lock Switch
Specifications Specifications Item Specifications Working voltage DC 12.5V Operating force Initial position : 0.25 ± 0.15 N(0. ...

Clutch Pedal
Components and components location Components [Kappa 1.0 MPI / FFV, Kappa 1.2 MPI] 1. Clutch pedal assembly 2. Clutch cable [Kappa 1.0 T-GDI] 1. Clutch pedal assembly 2. Ignition lo ...

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