Kia Picanto (JA): Fuel Delivery System / Fuel Tank

Kia Picanto (JA) 2017-2025 Service & Repair Manual / Engine Control / Fuel System / Fuel Delivery System / Fuel Tank

Specifications

Specification

Items	Specification
Fuel Tank Capacity (L)	35 L (9.24 U.S. gal, 37.0 U.S. qt, 30.8 lmp. qt.)

Repair procedures

Removal

1.	Release the residual pressure in fuel line. (Refer to Delivery System - "Release Residual Pressure in Fuel Line”)

2.	Turn the ignition switch OFF and disconnect the battery negative (-) terminal.

3.	Remove the rear seat cushion. (Refer to Body - "Rear Seat Assembly")

4.	Remove the service cover (A).

5.	Disconnect the fuel pump connector (A).

6.	Disconnect the fuel feed quick-connector (B) and the vapor tube quick-connector (C).

7.	Remove the center muffler assembly. (Refer to Engine Mechanical System - "Muffler")

8.	Disconnect the fuel filler hose (A), the leveling hose (B) and the vapor hose (C).

9.	Remove the parking brake cable mounting bolt (A).

10.	Lift the vehicle and support the fuel tank with a jack (A).

11.

Remove the fuel tank mounting bolt (A) and nut (B).

Fuel tank mounting nut/bolt :

39.2 - 53.9 N·m (4.0 - 5.5 kgf·m, 28.9 - 39.8 lb·ft)

12.	Remove the fuel tank.

Installation

1.	Install in the reverse order of removal.

❮Fuel Delivery System

Components and components location Components Location Fuel Tank & Filler-Neck Assembly 1. Fuel Tank 2. Fuel Pump 3 Fuel Filter 4.

Fuel Pump❯

Repair procedures Inspection [Fuel pump] 1.Turn ignition switch OFF and disconnect the negative (-)battery cable. 2.Remove the fuel pump assembly.

Other information:

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Repair procedures Removal 1.Disconnect the negative (-) battery terminal. 2.Remove the steering column upper and lower shrouds after loosening the screws. (Refer to Body - "Steering Column Shroud Panal") 3.Disconnect the wiper switch / washer switch connector (A).

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