Kia Picanto (JA): Fuel Delivery System / Fuel Sender

Repair procedures

Removal
1.
Remove the fuel pump.
(Refer to Fuel Delivery System - "Fuel Pump")
2.
Disconnect the fuel sender connector (A).

3.
Press the fixing hook (A) with a driver and then remove fuel sender in the arrow direction.

Inspection
1.
Turn the ignition switch OFF, and then remove battery (-) cable.
2.
Remove the fuel pump assembly.
3.
Using an ohmmeter, measure the resistance between terminals 1 and 3 of sender connector (A) at each float level.

Pin No.
Description
1
Fuel sender signal (+)
2
-
3
Fuel sender ground (-)
4
Fuel pump motor (+)
5
Fuel pump motor (-)

4.
Also, check that the resistance changes smoothly when the float moves from "E" to "F".
Position
Resistance(Ω)
Capacity (L)
E
398 - 305
3.0
 1/2
80.4 - 84.4
18.2
F
14 - 16
33.7

Installation
1.
Install in the reverse order of removal.

    Repair procedures Removal 1.Remove the fuel pump. (Refer to Fuel Delivery System - "Fuel Pump") 2.Disconnect the fuel pump motor connector (A) and fuel sender connector (B).

    Repair procedures Removal 1.Remove the fuel pump. (Refer to Fuel Delivery System - "Fuel Pump") 2.Disconnect the fuel pump motor connector (A) and fuel sender connector (B).

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