Kia Picanto (JA): ISG (Idle Stop & Go) System / Clutch switch

Kia Picanto (JA) 2017-2025 Service & Repair Manual / Engine Control / Fuel System / ISG (Idle Stop & Go) System / Clutch switch

Specifications

Specifications
Item
Specifications
Working voltage
DC 12.5V
Operating force
Initial position : 0.25 ± 0.15 N (0.025 ± 0.015 kg, 0.056 ± 0.034 lb)
Full position : 0.8 ± 0.2 N (0.08 ± 0.02 kgf, 0.579 ± 0.014 lb-ft)
Working temperature
-40°C to 80°C (-40°F to 176°F)

Repair procedures

Inspection
Component Inspection
1.
Remove the clutch & ignition lock switch.
2.
Rotate the switch lever to the direction of the arrow to check the operating point (A).

Removal
1.
Turn ignition switch OFF and disconnect the negative (-) battery cable.
2.
Remove the crash pad lower panel.
(Refer to Body - "Crash Pad Lower Panel")
3.
Disconnect the cluch switch & ignition lock swtich connector (A).

4.
Loosen the bolts (A) and then remove the ignition lock switch & clutch switch.
Tightening torque :
2.0 - 3.9 N·m (0.2 - 0.4 kg·m, 1.4 - 2.9 lb·ft)

Installation
1.
Install in the reverse order of removal.
   
A.
Fixing the clutch pedal end of (B).
B.
Lightly tighten the bolt after the fixed to the clutch pedal hook (D) to the switch lever (C).
C.
Turn the ignition lock switch lever in ON → OFF position and then tighten the bolts (A) with specified torque.
Clutch pedal operating stroke (B) :
[Kappa 1.0 MPI / FFV, Kappa 1.2 MPI]
70 mm ± 3.0 mm (2.7559 ± 0.1181 in.)
[Kappa 1.0 T-GDI]
72.5 mm ± 3.0 mm (2.8543 ± 0.1181 in.)
Tightening torque :
2.0 - 3.9 N·m (0.2 - 0.4 kg·m, 1.4 - 2.9 lb·ft)

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