Kia Picanto (JA): Clutch System / Clutch Tube

Kia Picanto (JA) 2017-2026 Service & Repair Manual / Clutch System / Clutch System / Clutch Tube

Components and components location

Components

[Kappa 1.0 T-GDI]

1. Clutch pedal assembly
2. Ignition lock and clutch switch
3. Master cylinder

4. Clutch regulator
5. Clutch tube

Repair procedures

Removal

1.	Turn ignition switch OFF and disconnect the negative (-) battery cable.

2.	Remove the battery and battery tray. G 1.0 T-GDI KAPPA (Refer to Engine Electrical System - "Battery")

3.	Remove the ECM. G 1.0 T-GDI KAPPA (Refer to Engine Control / Fuel System - Engine Control Module (ECM)")

4.	Remove the engine room under cover. G 1.0 T-GDI KAPPA (Refer to Engine Mechanical System - "Engine Room Under Cover")

Loosen the clutch tube bracket bolts (B) and then remove the snap pin (A), from the regulator.

Tightening torque:

9.8 - 14.7 N·m (1.0 - 1.5 kgf·m, 7.2 - 10.8 lb·ft)

Loosen the release cylinder bolts (A) and then clutch tube nut (B) after removing release cylinder assembly (C).

Tightening torque:

14.7 - 21.6 N·m (1.5 - 2.2 kgf·m, 10.8 - 15.9 lb·ft)

Installation

When installing, O-rings of clutch tube should be replaced with a new one.

1.	Install in the reverse order of removal.

2.	After be equipped, perform bleeding air procedure after pouring the brake fluid. (Refer to Clutch Release Cylinder - "Adjustment")

❮Regulator

Components and components location Components [Kappa 1.0 T-GDI] 1. Clutch pedal assembly 2. Ignition lock and clutch switch 3. Master cylinder 4.

Clutch Release Cylinder❯

Repair procedures Removal [Kappa 1.0 T-GDI] 1.Remove the engine room under cover. G 1.0 T-GDI KAPPA (Refer to Engine Mechanical System - "Engine Room Under Cover") 2.

Other information:

Kia Picanto (JA) 2017-2026 Service & Repair Manual: Ignition Switch Assembly

Repair procedures Inspection 1.Disconnect the key warning switch connector (A) and ignition switch connector (B) from the steering column. 2.Check for continuity between the terminals. 3.If continuity is not specified, replace the switch.

Kia Picanto (JA) 2017-2026 Service & Repair Manual: Windshield Wiper-Washer Switch