Kia Picanto (JA): Intake And Exhaust System / Intake Manifold

Kia Picanto (JA) 2017-2026 Service & Repair Manual / Engine Mechanical System / Intake And Exhaust System / Intake Manifold

Components and components location

Components

1. Manifold absolute pressure sensor (MAPS)
2. Intake manifold
3. Electronic throttle body control (ETC) module gasket
4. Intake manifold gasket
5. Positive crankcase ventilation (PCV) hose
6. Vacuum hose & pipe

Repair procedures

Removal and Installation
1.
Disconnect the negative battery terminal.
2.
Remove the air cleaner assembly.
(Refer to Intake and Exhaust System - "Air Cleaner")
3.
Disconnect the wiring connectors and harness clamps and remove the connector brackets around the intake manifold.

4.
Separate the recirculation valve (RCV) pipe (A).
Tightening torque :
7.8 - 11.8 N·m (0.8 - 1.2 kgf·m, 5.8 - 8.7 lb·ft)

5.
Disconnect the positive crankcase ventilation (PCV) hose (A) and vacuum hose (B).

6.
Separate the water return pipe (A) from the intake manifold.
Tightening torque :
19.6 - 26.5 N·m (2.0 - 2.7 kgf·m, 14.5 - 19.5 lb·ft)

7.
Unfasten the electronic throttle body control (ETC) module bolts.
(Refer to Engine Control / Fuel System - "ETC (Electronic throttle body control) System")
8.
Remove the connector bracket (A).

9.
Remove the intake manifold stay (A).
Tightening torque :
18.6 - 23.5 N·m (1.9 - 2.4 kgf·m, 13.7 - 17.4 lb·ft)

10.
Remove the intake manifold (A).
Tightening torque :
18.6 - 23.5 N·m (1.9 - 2.4 kgf·m, 13.7 - 17.4 lb·ft)

11.
Install in the reverse order of removal.
   
•
When installing the intake manifold, replace with a new intake manifold gasket (A) and electronic throttle body control (ETC) module gasket (B).

•
When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown.

    Components and components location Components 1. Air duct 2. Air cleaner assembly 3. Air intake hose Repair procedures Removal and Installation Air Cleaner Assembly 1.

    Components and components location Components 1. Coupler heat protector 2. Warm-up catalytic converter (WCC) 3. Warm-up catalytic converter (WCC) gasket 4.

    Other information:

    Kia Picanto (JA) 2017-2026 Service & Repair Manual: Ignition Switch Assembly

    Repair procedures Inspection 1.Disconnect the key warning switch connector (A) and ignition switch connector (B) from the steering column. 2.Check for continuity between the terminals. 3.If continuity is not specified, replace the switch.

    Kia Picanto (JA) 2017-2026 Service & Repair Manual: Immobilizer Control Unit

    Repair procedures Removal 1.Disconnect the negative (-) battery terminal. 2.Remove the main crash pad assembly. (Refer to Body - "Main Crash Pad Assembly") 3.Disconnect the connector of the immobilizer unit and then remove the immobilizer unit (A) after loosening a bolt.

    Categories

     
    Copyright © 2026 www.kpicanto.com - 0.0354