Kia Picanto: Brake System / Brake Line

Kia Picanto JA 2017-2024 Service & Repair Manual / Brake System / Brake System / Brake Line

Components and components location
Components

Repair procedures
Removal
1.
Remove the brake fluid level sensor connector.

2.
Remove the brake fluid from the master cylinder reservoir with a syringe.
   
Do not spill brake fluid on the vehicle as it may damage the paint. If brake fluid comes in contact with the paint, wash off immediately with water.
3.
Remove the front/rear wheel tire (A).
Tightening torque:
107.9 - 127.5 N·m (11.0 - 13.0 kgf·m, 79.6 - 94.0 lb·ft)
[Front]

[Rear]

4.
Disconnect the brake tube by loosening the tube flare nut (A).
5.
Remove the brake hose clip (B).
Tightening torque:
12.7 - 16.7 N·m (1.3 - 1.7 kgf·m, 9.4 - 12.3 lb·ft)

6.
Disconnect the brake tube by loosening the tube flare nut (A).
7.
Remove the brake hose clip (B).
Tightening torque:
12.7 - 16.7 N·m (1.3 - 1.7 kgf·m, 9.4 - 12.3 lb·ft)

8.
Disconnect the brake hose from the brake caliper by loosening the bolt (A).
Tightening torque:
24.5 - 29.4 N·m (2.5 - 3.0 kgf·m, 18.1 - 21.7 lb·ft)
[Front]

[Rear]

Inspection
1.
Check the brake tubes for cracks, crimps and corrosion.
2.
Check the brake hoses for cracks, damage and fluid leakage.
3.
Check the brake tube flare nuts for damage and fluid leakage.
4.
Check brake hose mounting bracket for crack or deformation.
Installation
1.
Install in the reverse order of removal.
   
Use a new washer (A) whenever installing.

2.
After installation, bleed the brake system.
(Refer to Brake system - "Brake System")
3.
Check the spilled brake oil.
Master Cylinder
Components and components location Components 1. Brake booster assembly 2. Reservoir 3. Master cylinder Repair procedures Removal 1.Switch "OFF" ignition and disconnect the n ...

Brake Pedal
Components and components location Components 1. Brake member assembly 2. Stop lamp switch 3. Brake Pedal Arm Assembly 4. Brake pedal Pad Repair procedures Removal 1. Switch ...

Other information:

Kia Picanto JA 2017-2024 Service & Repair Manual: Muffler


Components and components location Components 1. Front muffler 2. Catalytic converter & Center muffler assembly 3. Rear muffler 4. Rubber hanger 5. Gasket Repair procedures Removal and Installation Front Muffler 1. Disconnect the negative battery terminal. 2. Disc ...

Kia Picanto JA 2017-2024 Service & Repair Manual: Emergency Fastening Device (EFD)


Description and operation Description Driver Anchor Pretensioner operates as well as Belt Pretensioner at the same time If it gets into its deploy condition after a collision. It is located at near anchor on driver seat and it is an equipment to make up for the existing short stroke. D ...

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