Kia Picanto: Fuel Delivery System / Fuel Line
Repair procedures
Low Pressure Fuel Line [High pressure fuel pump ↔ Extension fuel line engine room side]
1. | Release the residual pressure in fuel line.
(Reter to Fuel Delivery System - "Release Residual Pressure in Fuel Line")
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2. | Turn the ignition switch OFF, and then remove the battery negative (-) terminal. |
3. | Remove the air cleaner.
(Refer to Engine Mechanical System - "Air Cleaner")
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4. | Disconnect the fuel feed tube quick-connector (A).
Open the clamp cover (A) before disconnecting the quick connector (if the clip is applied).
When removing the quick-connector by using a clip removing tool (A), be careful not to damage the plastic clip (B). If the clip is damaged, fuel line leakage may occur due to poor connection.
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5. | Remove the low pressure fuel line mounting bolt (A) and nut (B).
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Low Pressure Fuel Line [Extension fuel line engine room side ↔ Fuel Tank]
1. | Release the residual pressure in fuel line.
(Reter to Fuel Delivery System - "Release Residual Pressure in Fuel Line")
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2. | Turn the ignition switch OFF, and then remove the battery negative (-) terminal. |
3. | Remove the air cleaner.
(Refer to Engine Mechanical System - "Air Cleaner")
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4. | Disconnect the fuel feed tube (A).
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5. | Disconnect the vapor hose (A) from the purge control solenoid valve.
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6. | Remove the catalytic converter & center muffler assembly.
(Refer to Engine Mechanical System - "Muffler")
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7. | Remove the fuel tank.
(Refer to Fuel Delivery System - "Fuel Tank")
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8. | Remove the fuel line (A) after loosening the mounting bolts and bracket.
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High Pressure Fuel Pipe [High pressure fuel pump ↔ Delivery pipe]
1. | Release the residual pressure in fuel line.
(Reter to Fuel Delivery System - "Release Residual Pressure in Fuel Line")
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2. | Turn the ignition switch OFF, and then remove the battery negative (-) terminal. |
3. | Remove the air cleaner.
(Refer to Engine Mechanical System - "Air Cleaner")
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4. | Disconnect the ignition coil connector (A). |
5. | Remove the engine control wiring mounting bolts (B). |
6. | Remove the low pressure fuel line mounting bolts (C).
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7. | Remove the purge control solenoid valve (PCSV).
(Refer to Engine control System - "Purge Control Solenoid Valve (PCSV)")
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8. | Remove the high pressure fuel pipe. (1) | Remove
the flange nut (A) from the high pressure fuel pump by using the
special service tool [SST No.: 09314-3Q100 or 09314-27130].
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(2) | Remove the flange nut (A) from the delivery pipe by using the special service tool [SST No.: 09314-3Q100 or 09314-27130].
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(3) | Remove the high pressure fuel pipe
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1. | Install the fuel line in the reverse order of removal. |
2. | Install the high-pressure fuel pipe as follows. (1) | Completely
pre-tighten the both side nuts (A) on high pressure tightening area of
high pressure fuel pipe while keeping them vertically. |
(2) | Tighten the high pressure fuel pipe function block mounting bolt (B).
Tightening torque :
7.8 - 11.8 N·m (0.8 - 1.2 kgf·m, 5.8 - 8.7 lb·ft) |
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(3) | Completely tighten the both side nuts (A) on high pressure tightening area of high pressure fuel pipe.
Tightening torque :
26.5 - 32.4 N·m (2.7 - 3.3 kgf·m, 19.5 - 23.9 lb·ft) |
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| Do not reuse the high pressure fuel pipe. |
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| Be careful not to transform the shape of the high pressure fuel pipe. |
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| Torque wrench should not be tilt when you tighten the nut. |
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| Follow the order and the tightening torque when you assemble. |
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| Inspect fuel leakage after high pressure fuel pipe assembly. |
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| Use the special service tool (09314-3Q100) to install the high pressure fuel pipe. |
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Repair procedures
Removal
1.Remove the fuel pump.
(Refer to Fuel Delivery System - "Fuel Pump")
2.Disconnect the fuel pump motor connector (A) and fuel sender connector (B).
...
Repair procedures
Removal
1. Open the fuel filler door and then remove the filler-neck mounting bolts (A).
Filler-neck assembly mounting bolt:
7.8 - 11.8 N·m (0.8 - 1.2 ...
Other information:
The system will be disarmed when:
Transmitter
- The door unlock button is pressed.
- The engine is started.
- The ignition switch is in the “ON” position
for 30 seconds or more.
Smart key
- The door unlock button is pressed.
- The button of the front outside door
is pressed while c ...
Specifications
Specifications
Items
Specifications
Clutch operation method
Kappa 1.0 MPI / FFV, Kappa 1.2 MPI : Cable type
Kappa 1.0 T-GDI : Hydraulic type Clutch cover Type Diaphragm sprin ...