Kia Picanto: Clutch System / Clutch Release Cylinder
Repair procedures
[Kappa 1.0 T-GDI]
1. | Remove the engine room under cover.
G 1.0 T-GDI KAPPA (Refer to Engine Mechanical System - "Engine Room Under Cover")
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2. | Drain the brake fluid through the bleed plug (A). Do
not spill brake fluid on the vehicle; it may damage the paint if brake
fluid does contact the paint, wash it off immediately with water. |
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3. | Loosen the release cylinder bolts (A) and then clutch tube nut (B) after removing release cylinder assembly (C).
Tightening torque:
14.7 - 21.6 N·m (1.5 - 2.2 kgf·m, 10.8 - 15.9 lb·ft) |
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1. | Install in the reverse order of removal. Apply the specified grease to the push rod end. |
Specified grease: CASMOLY L9508
Quantity: 0.4 - 0.8 g |
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1. | Check the clutch release cylinder for fluid leakage. |
2. | Check the clutch release cylinder boot for damage. |
Clutch Release Cylinder Air Bleeding Procedure
Use the specified fluid. Avoid mixing different brands of fluid. |
1. | After disconnecting a cap from the clutch release cylinder air bleeder, insert a vinyl hose in the plug. |
2. | Refill the clutch master cylinder with the specified fluid.
Specified fluid : SAE J1703 (DOT 3 or DOT 4) |
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3. | Loosening the plug screw, press and release the clutch pedal about 10 times. |
4. | Tighten the plug (A) during the clutch pedal pressed. Afterwards, raise the pedal with a hand. |
5. | After
pressing the clutch pedal 3 times more, loosen the plug (A) and
re-tighten it with the pedal pressed. Raise it again, then.
Tightening torque:
6.8 - 9.8 N·m (0.7 - 1.0 kgf·m, 5.0 - 7.2 lb·ft) |
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6. | Repeat the step 4 two or three times. (until there is no bubble in the fluid)
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7. | Refill the clutch master cylinder with the specified fluid. |
Components and components location
Components
[Kappa 1.0 T-GDI]
1. Clutch pedal assembly 2. Ignition lock and clutch switch 3. Master cylinder 4. Clutch regulator 5. Clutch tube
...
Components and components location
Components
[Kappa 1.0 MPI / FFV, Kappa 1.2 MPI]
1. Clutch disc assembly 2. Clutch cover assembly 3. Clutch release bearing 4. Clutch release lever assembl ...
Other information:
Components and components location
Component Location
1 . AVN head unit 2. Roof antenna (Radio+GPS/GNSS+DAB+GSM) 3. Multimedia jack 4 . Steering wheel remote control (SWRC) 5 . Hands-free mic
Description and operation
Description
AVN system
The
AVN system simplifies sys ...
Repair procedures
Inspection
1. Turn ignition switch OFF and disconnect the negative (-) battery terminal.
2. Remove the fuse box cover.
3. Remove the starter relay (A).
4. Check for continuity between the terminals (30 and 87) using an ohmmeter.
Terminal
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