Kia Picanto: Cylinder Head Assembly / Cylinder Head Cover

Kia Picanto JA 2017-2023 Service & Repair Manual / Engine Mechanical System / Cylinder Head Assembly / Cylinder Head Cover

Components and components location
Components

1. Oil filler cap
2. Cylinder head cover
3. Cylinder head cover gasket

Repair procedures
Removal
   
Use fender covers to avoid damaging painted surfaces.
To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
   
Mark all wiring and hoses to avoid misconnection.
1.
Disconnect the battery negative terminal.
2.
Remove the air cleaner assembly.
(Refer to Intake and Exhaust System - "Air Cleaner")
3.
Drain the engine coolant.
(Refer to Cooling System - "Coolant")
4.
Disconnect the wiring connectors and harness clamps and remove the wiring protector around the intake manifold and cylinder head cover.

5.
Disconnect the fuel hose (A).

6.
Remove the heated oxygen sensor (HO2S).
(Refer to Engine Control / Fuel System - "Heated Oxygen Sensor (HO2S)")
7.
Disconnect the coolant hose (A).

8.
Disconnect the turbo charger water drain hose (A).

9.
Remove the turbo manifold module heat protector (A).
Tightening torque :
9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)
10.
Remove the turbo charger water pipe (B).
Tightening torque
Water pipe mounting bolt :
9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)
Eye bolt :26.5 - 32.4 N·m (2.7 - 3.3 kgf·m, 19.5 - 23.9 lb·ft)

11.
Remove the heat protector (A) and engine hanger (B).
Tightening torque :
18.6 - 23.5 N·m (1.9 - 2.4 kgf·m, 13.7 - 17.4 lb·ft)

12.
Remove the high pressure fuel pump.
(Refer to Engine Control / Fuel System - "High Pressure Fuel Pump")
13.
Remove the ignition coil.
(Refer to Engine Electrical System - "Ignition Coil")
14.
Disconnect the positive crankcase ventilation (PCV) hose (A).

15.
Remove the cylinder head cover (A) with gasket.

Installation
1.
Install the new cylinder head cover gasket (A).

   
Do not reuse the cylinder head cover gasket.
2.
The hardening sealant on the upper area between chain cover & oil pump assembly and cylinder head should be removed before assembling cylinder head cover.
3.
Assemble within 5 minutes of applying sealant.
Bead width : 2.0 - 3.0 mm (0.08 - 0.12 in.)

4.
Install the cylinder head cover (A).

5.
Install the cylinder head cover bolts in the following two step method.
Tightening torque
Step 1:
3.9 - 5.9 N·m (0.4 - 0.6 kgf·m, 2.9 - 4.3 lb·ft)
Step 2:
7.8 - 9.8 N·m (0.8 - 1.0 kgf·m, 5.8 - 7.2 lb·ft)

   
The firing and/or blow out test should not be performed within 30 minutes of assembling the cylinder head cover.
6.
Install the remaining parts in the reverse order of removal.
Cylinder Head Assembly
Components and components location Components 1. Cylinder head gasket 2. Cylinder head 3. Intake oil control valve (OCV) 4. Exhaust oil control valve (OCV) 5. Exhaust camshaft position senso ...

Vacuum Pump
Repair procedures Removal and Installation 1.Disconnect the battery negative terminal. 2.Disconnect the wiring connectors and harness clamps and remove the connector brackets around the vacuu ...

Other information:

Kia Picanto JA 2017-2023 Owner's Manual: Hazardous driving conditions


When hazardous driving conditions are encountered such as water, snow, ice, mud, sand, or similar hazards, follow these suggestions: Drive cautiously and allow extra distance for braking. Avoid sudden braking or steering. When braking with non-ABS brakes pump the brake pedal with ...

Kia Picanto JA 2017-2023 Service & Repair Manual: Windshield Glass


Components and components location Components 1. Windshield glass 2. Windshield glass molding Repair procedures Removal    Put on gloves to protect your hands.    Use seat covers to avoid damaging any surfaces. 1.Remove ...

Copyright © www.kpicanto.com 2017-2023