Kia Picanto: Fuel Delivery System / High Pressure Fuel Pump
Specifications
Items
|
Specification
|
High Pressure Fuel Line
| bar
| 20 - 200
|
MPa
| 2 - 20
|
kgf/cm²
| 20.4 - 203.9
|
psi
| 290.1 - 2900.8
|
Repair procedures
| 1. | Release the residual pressure in fuel line.
(Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")
|
| 2. | Turn the ignition switch OFF, and then remove the battery negative (-) terminal. |
| 3. | Remove the air cleaner.
(Refer to Engine Mechanical System - "Air Cleaner")
|
| 4. | Disconnect the fuel pressure control valve (FPCV) connector(A) and ignition coil connector(B). |
| 5. | Remove the engine control wiring mounting bolts(C).
 |
| 6. | Disconnect the fuel feed tube quick-connector (A).
 Open the clamp cover (A) before disconnecting the quick connector (if the clip is applied).
When removing the quick-connector by using a clip removing tool (A), be careful not to damage the plastic clip (B). If the clip is damaged, fuel line leakage may occur due to poor connection.
 |
|
| 7. | Remove the purge control solenoid valve (PCSV).
(Refer to Engine Control System - "Purge Control Solenoid Valve (PCSV)")
|
| 8. | Remove the high pressure fuel pump. | (1) |
 |
| (2) | Remove the flange nut (A) from the delivery pipe by using the special service tool [SST No.: 09314-3Q100 or 09314-27130].
 |
| (3) | Unfasten the mounting bolts (A) and then remove high pressure fuel pump.
 |
|
| •
| Before
installing the high pressure fuel pump, position the roller tappet in
the lowest position by rotating the crankshaft. Otherwise the
installation bolts may break due to the tension on the pump spring. |
| •
| Keep away from foreign materials when assembling. |
| •
| Do not reuse the high pressure fuel pipe. |
| •
| When
tightening the installation bolts of the high pressure fuel pump,
pretighten the bolts by hand, and then fully tighten in turns in small
steps (0.5 turns). |
| •
| Install the component to the specified torques. |
| •
| First,
pretighten the fasteners by hand until they are not fastened anymore in
order to have them inserted in place, and then using a torque wrench,
fully tighten them to the specified torque. If the bolts or
nuts are not tightened in a straight line with the mating bolt holes or
fittings, fuel leakage may occur due to broken threads. |
| •
| Note that internal damage may occur when the component is dropped. In this case, use it after inspecting. |
| •
| Apply
engine oil to the O-ring (A) of the high pressure fuel pump, the roller
tappet (B), and the protrusion (C). Also apply engine oil to the groove
on the location where the protrusion (C) is installed. |
 |
| 1. | Install in the reverse order of removal. Use the special service tool [SST No.: 09314-3Q100 or 09314-27130] to install the high pressure fuel pipe. |
|
Repair procedures
Removal
In
case of removing the high pressure fuel pump, high pressure fuel pipe,
delivery pipe, and injector, there may be injury caused by leakage ...
Specifications
Specifications
Items
Specifications
Clutch operation method
Kappa 1.0 MPI / FFV, Kappa 1.2 MPI : ...
Other information:
WARNING
For maximum restraint system
protection, the seat belts must always
be used whenever the car is
moving.
Seat belts are most effective when
seatbacks are in the upright position.
Children age 12 and younger must
always be properly restrained in
the rear seat. Never a ...
1. Open the hood.
2. Remove the headlamp bulb cover
by turning it counterclockwise.
3. Disconnect the headlamp bulb
socket-connector.
4. Remove the bulb-socket from the
headlamp assembly by turning the
bulb-socket counterclockwise until
the tabs on the bulb-socket align
with the slo ...
Delivery Pipe
Clutch System