Kia Picanto: Fuel Delivery System / Fuel Tank

Kia Picanto JA 2017-2023 Service & Repair Manual / Engine Control / Fuel System / Fuel Delivery System / Fuel Tank

Specifications

Specification

Items	Specification
Fuel Tank Capacity (L)	35 L (9.24 U.S. gal, 37.0 U.S. qt, 30.8 lmp. qt.)

Repair procedures

Removal

1.	Release the residual pressure in fuel line. (Refer to Delivery System - "Release Residual Pressure in Fuel Line”)

2.	Turn the ignition switch OFF and disconnect the battery negative (-) terminal.

3.	Remove the rear seat cushion. (Refer to Body - "Rear Seat Assembly")

4.	Remove the service cover (A).

5.	Disconnect the fuel pump connector (A).

6.	Disconnect the fuel feed quick-connector (B) and the vapor tube quick-connector (C).

7.	Remove the center muffler assembly. (Refer to Engine Mechanical System - "Muffler")

8.	Disconnect the fuel filler hose (A), the leveling hose (B) and the vapor hose (C).

9.	Remove the parking brake cable mounting bolt (A).

10.	Lift the vehicle and support the fuel tank with a jack (A).

11.

Remove the fuel tank mounting bolt (A) and nut (B).

Fuel tank mounting nut/bolt :

39.2 - 53.9 N·m (4.0 - 5.5 kgf·m, 28.9 - 39.8 lb·ft)

12.	Remove the fuel tank.

Installation

1.	Install in the reverse order of removal.

Fuel Delivery System

Components and components location Components Location Fuel Tank & Filler-Neck Assembly 1. Fuel Tank 2. Fuel Pump 3 Fuel Filter 4. Fuel Pressure Regulator 5. Fuel Pump Plate Cover ...

Fuel Pump

Repair procedures Inspection [Fuel pump] 1.Turn ignition switch OFF and disconnect the negative (-)battery cable. 2.Remove the fuel pump assembly. 3.Check motor operation by fuel pump con ...

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