Kia Picanto: Clutch System / Clutch Master Cylinder

Kia Picanto JA 2017-2024 Service & Repair Manual / Clutch System / Clutch System / Clutch Master Cylinder

Components and components location
Components
[Kappa 1.0 T-GDI]

1. Clutch pedal assembly
2. Ignition lock and clutch switch
3. Master cylinder
4. Clutch regulator
5. Clutch tube

Repair procedures
Removal
1.
Turn ignition switch OFF and disconnect the negative (-) battery cable.
2.
Remove the crash pad lower panel.
(Refer to Body - "Crash Pad Lower Panel")
3.
Disconnect the ignition lock & clutch switch connector.

4.
Remove the push rod end (A) from the clutch pedal.

5.
Remove the battery.
G 1.0 T-GDI KAPPA (Refer to Engine Electrical System - "Battery")
6.
Remove the ECM.
G 1.0 T-GDI KAPPA (Refer to Engine Control / Fuel System - Engine Control Module (ECM)")
7.
Disconnect the reservoir hose (A) and clutch tube (B) from the clutch master cylinder after removeing the pin (C).
   
Do not spill brake fluid on the vehicle; it may damage the paint if brake fluid does contact the paint, wash it off immediately with water.

8.
Remove the clutch master cylinder (A) by turning it clockwise.

Installation
1.
Install in the reverse order of removal.
2.
After be equipped, perform bleeding air procedure in clutch release cylinder after pouring the brake fluid.
(Refer to Clutch Release Cylinder - "Adjustment")
Clutch Cable
Components and components location Components [Kappa 1.0 MPI / FFV, Kappa 1.2 MPI] 1. Clutch pedal assembly 2. Clutch cable Repair procedures Removal 1.Turn ignition switch ...

Regulator
Components and components location Components [Kappa 1.0 T-GDI] 1. Clutch pedal assembly 2. Ignition lock and clutch switch 3. Master cylinder 4. Clutch regulator 5. Clutch tube ...

Other information:

Kia Picanto JA 2017-2024 Owner's Manual: Armed stage


Using the smart key Park the vehicle and stop the engine. Arm the system as described below. 1. Turn off the engine. 2. Make sure that all doors (and tailgate) and the engine hood are closed and latched. 3. • Lock the doors by pressing the button of the front outside door handle with ...

Kia Picanto JA 2017-2024 Service & Repair Manual: Flywheel


Repair procedures Removal and Installation 1.Remove the manual transaxle assembly. (Refer to Manual Transaxle System - "Manual Transaxle") 2.Remove the clutch cover. (Refer to Clutch System - "Clutch Cover and Disc") 3.Remove the flywheel (A). ...

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