Kia Picanto: Cooling System / Radiator

Kia Picanto JA 2017-2022 Service & Repair Manual / Engine Mechanical System / Cooling System / Radiator

Components and components location
Components

1. Radiator
2. Radiator upper hose
3. Radiator lower hose
4. Radiator upper mounting bracket
5. Radiator lower mounting insulator

Repair procedures
Removal and Installation
1.
Disconnect the battery negative terminal.
2.
Remove the engine room under cover.
(Refer to Engine and Transaxle Assembly - "Engine Room Under Cover")
3.
Drain the coolant.
(Refer to Cooling System - "Coolant")
4.
Remove the air duct.
(Refer to Intake and Exhaust System - "Air Cleaner")
5.
Disconnect the radiator upper hose (A).

6.
Disconnect the radiator lower hose (A).

7.
Disconnect the cooling fan connector (A).

8.
Disconnect the ATF cooler hose (A).

9.
Remover the front bumper assembly.
(Refer to Body (Interior and Exterior) - "Front Bumper Assembly")
10.
Remove the headlamps.
(Refer to Body Electrical System - "Head Lamps")
11.
Disconnect the hood latch.
(Refer to Body (Interior and Exterior) - "Hood latch Assembly")
12.
Remove the multi-purpose check connector (MPCC) bracket (A).

13.
Disconnect the reservoir hose clip (A).

14.
Remove the radiator upper mounting bracket (A).
Tightening torque :
7.8 - 11.8 N·m (0.8 - 1.2 kgf·m, 5.8 - 8.7 lb·ft)

15.
Remove the radiator support upper member assembly (A).
Tightening torque :
10.8 - 14.7 N·m (1.1 - 1.5 kgf·m, 8.0 - 10.8 lb·ft)

16.
Disconnect the radiator reservoir hose (A).

17.
Remove the air guard (A).
[RH]

[LH]

18.
Separate the condenser and then remove the radiator (A).

19.
Remove the cooling fan assembly.
(Refer to Cooling System - "Cooling Fan")
20.
Install in the reverse order of removal.
21.
Fill with engine coolant.
(Refer to Cooling System - "Coolant")
22.
Start engine and check for leaks.
23.
Recheck engine coolant level.
Inspection
Pressure Cap Testing
1.
Install the pressure cap and pressure tester on a SST (0K253-G5100).

2.
Apply a pressure of 79.4 - 122.58 kPa (0.95 - 1.25 kgf/cm², 11.5 - 17.78 psi).
3.
Check for a drop in pressure.
4.
If the pressure drops, replace the pressure cap.
Radiator Leakage Test
1.
Wait until engine is cool, then carefully remove the pressure cap and fill the reservoir tank with engine coolant, then install it on the pressure tester.

2.
Apply a pressure tester to the radiator and apply a pressure of 93.16 - 122.58 kPa (0.95 - 1.25 kgf/cm², 13.51 - 17.78 psi).
3.
Inspect for engine coolant leaks and a drop in pressure.
4.
Remove the tester and reinstall the pressure cap.
   
Check for engine oil in coolant and/or coolant in engine oil.
Cooling Fan
Components and components location Components 1. Cooling fan 3. Cooling fan motor 3. Cooling fan shroud Specifications Specifications Item ...

Water pump
Repair procedures Removal and Installation 1.Disconnect the negative battery terminal. 2.Remove the engine room under cover and RH side cover. (Refer to Engine and Transaxle Assembly ...

Other information:

Kia Picanto JA 2017-2022 Service & Repair Manual: Clutch Master Cylinder


Components and components location Components [Kappa 1.0 T-GDI] 1. Clutch pedal assembly 2. Ignition lock and clutch switch 3. Master cylinder 4. Clutch regulator 5. Clutch tube Repair procedures Removal 1.Turn ignition switch OFF and disconnect the negative (-) battery ...

Kia Picanto JA 2017-2022 Owner's Manual: Use high quality ethylene glycol coolant


Your vehicle is delivered with high quality ethylene glycol coolant in the cooling system. It is the only type of coolant that should be used because it helps prevent corrosion in the cooling system, lubricates the water pump and prevents freezing. Be sure to replace or replenish your ...

Copyright © www.kpicanto.com 2017-2022