Kia Picanto (JA): Lubrication System / Oil Pan

Repair procedures

Removal
1.
Remove the engine room under cover.
(Refer to Engine and Transaxle Assembly - “Engine Room Under Cover”)
2.
Drain the engine oil.
(Refer to Lubrication System - "Engine Oil")
3.
Remove the oil pan (A).
Insert the blade of SST(09215-3C000) between the ladder frame and the oil pan. Cut out applied sealer and remove the oil pan.

   
Insert the SST between the ladder frame and the oil pan by tapping it with a plastic hammer in the direction of (1) arrow.
After tapping the SST with a plastic hammer along the direction of (2) arrow around more than 2/3 edge of the oil pan, remove it from the ladder frame.
Do not turn over the SST abruptly without tapping as it may damage the SST.
Be careful not to damage the contacting surfaces of ladder frame and oil pan.
4.
Remove the oil screen (A).

Installation
1.
Install the oil screen (A).
Tightening torque :
9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

   
Apply engine oil on O-ring before installation of the engine oil screen.
Remove harmful dust or parts around assembled area of the oil screen.
2.
Using a gasket scraper, remove all the old packing material from the gasket surfaces.
3.
Before assembling the oil pan, the liquid sealant should be applied on lower oil pan.
Assemble the part within 5 minutes of applying sealant.
Bead width : 3.0 - 4.0 mm (0.12 - 0.16 in)
Sealant : TB1217H or LOCTITE 5900H

   
Clean the sealing face before assembling two parts.
Remove harmful foreign materials on the sealing face before applying sealant.
When applying sealant gasket, sealant must not protrude into the oil pan.
To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
4.
Install the oil pan (A).
Uniformly tighten the bolts in several passes.
Tightening torque :
9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

5.
Install the remaining parts in the reverse order of removal.
6.
Refill with the engine oil.
(Refer to Lubrication System - "Engine Oil")

    Repair procedures Removal and Installation 1.Remove the engine room under cover. (Refer to Engine and Transaxle Assembly - "Engine Room Under Cover") 2.

    Repair procedures Removal and Installation 1.Remove the oil level gauge (A). 2.Remove the timing chain cover & oil pump assembly. (Refer to Timing System - "Timing Chain Cover & Oil Pump Assembly") 3.

    Other information:

    Kia Picanto (JA) 2017-2025 Service & Repair Manual: Emergency Call (eCall) Button

    Components and components location Component Repair procedures Removal 1. Disconnect the negative (-) battery terminal. 2. Using a screwdriver or remover, separate the map lamp lens (A) from the map lamp. 3. Remove the map lamp (A) after loosening the screws.

    Kia Picanto (JA) 2017-2025 Service & Repair Manual: Power Door Mirror Actuator

    Components and components location Components 1. Side repeater lamp Repair procedures Inspection 1. Disconnect the negative (-) battery terminal. 2. Remove the front door quadrant inner cover (A). 3. Disconnect the tweeter speaker connector (A).

    Categories

     
    Copyright © 2025 www.kpicanto.com - 0.0192