Kia Picanto: Manual Transaxle System

Kia Picanto JA 2017-2021 Service & Repair Manual / Manual Transaxle System

Specifications
Specifications
Transaxle model
M5CF1-1
Engine type
Gasoline 1.0 T-GDI
Manual transalxe oil
Capacity
1.6 - 1.7 L
(0.42 -0.45 U.S.gal., 1.69 - 1.80 U.S.qt., 1.41- 1.50 lmp qt.)
Recommended 
- SAE 70W, API GL-4
· The list of transaxle oil approved by KIA: SK HK MTF 70W, SHELL SPIRAX S6 GHME 70W, GS CALTEX GS MTF HD 70W
Gear ratio
1st
3.615
2nd
1.955
3rd
1.207
4th
0.893
5th
0.703
Reverse
3.545
Final gear ratio
3.722/*3.833

*ECO package
Tightening Torques
Items
N·m
kgf·m
lb·ft
Oil drain plug 
58.9 - 78.5
6.0 - 8.0
43.4 - 57.8
Oil filler plug 
58.9 - 78.5
6.0 - 8.0
43.4 - 57.8
Shift lever assembly mounting bolt
8.8 - 13.7
0.9 - 1.4
6.5 - 10.1
Control cable retainer mounting nut
11.8 - 14.7
1.2 - 1.5
8.7 - 10.8
Clutch cable bracket mounting bolt
19.6 - 26.5
2.0 - 2.7
14.5 - 19.5
Back up lamp switch
39.2 - 58.8
4.0 - 6.0
28.9 - 43.4
Control shaft complete mounting bolt
19.6 - 26.5
2.0 - 2.7
14.5 - 19.5
Control cable bracket mounting bolt
14.7 - 21.6
1.5 - 2.2
10.8 - 15.9
Transaxle support bracket mounting bolt
58.9 - 78.5
6.0 - 8.0
43.4 - 57.8
Transaxle mounting bracket bolt
88.3 - 107.9
9.0 - 11.0
65.1 - 79.6
Starter mounting bolt 
49.0 - 63.7
5.0 - 6.5
36.2 - 47.0
Transaxle upper mounting bolt (TM=>ENG)
42.2 - 53.9
4.3 - 5.5
31.1 - 39.8
Transaxle lower mounting bolt (ENG=>TM)
48.1 - 53.9
4.9 - 5.5
35.4 - 39.8
42.2 - 53.9
4.3 - 5.5
31.1 - 39.8
Roll rod bracket mounting bolt
49.0 - 63.7
5.0 - 6.5
36.2 - 47.0
107.9 - 127.5
11.0 - 13.0
79.6 - 94.0
Roll rod support bracket mounting bolt
49.0 - 68.6
5.0 - 7.0
36.2 - 50.6

Sealant
Item
Specified sealant
Control shaft complete
Anaerobic adhesives for flange

Special service tools
Special Service Tools
Tool Name / Number
Illustration
Description
Engine support fixture (bar)
09200-3N000

Used for holding engine assembly when removing / installing transaxle
Used with the adapter (09200-4X000) and supporter (09200-A3100)
Engine support fixture (supporter)
09200-A3100

Used for holding engine assembly when removing / installing transaxle
Used with the bar (09200-3N000) and adapter (09200-4X000)
Engine support fixture (adapter)
09200-4X000

Used for holding engine assembly when removing / installing transaxle
Used with the engine support bar (09200-3N000) and supporter (09200-A3100)
Enging hanger
09221-A3100

Used for holding engine assembly when removing / installing transaxle
Used with the engine support fixture
Oil seal installer
A: 09431-23000 (Installer)
B: 09231-H1100 (Handle)

Used for installing differential oil seal
Used with the handle (09231-H1100)

※ Engine support fixture special tool assembly drawing

Troubleshooting
Troubleshooting
Trouble symptom
Suspected area
Remedy 
Abnormal noise
Oil level (Low)
Add oil after inspecting the parts (oil seal, drain plug, filler plug).
Oil (Wrong or contaminated)
Replace the oil.
Transaxle and engine mounting state (Wrong)
Tighten the mounting bolt to specified torque.
Shaft end play (Wrong)
Adjust the end play.
Synchronizer ring (Worn or damaged)
Replace the synchronizer ring.
Gear (Worn or damaged)
Replace the gear.
Bearing (Worn or damaged)
Replace the bearing.
Oil leak
Oil level (High)
Inspect the oil level.
Gasket (Damaged)
Replace the gasket. (drain plug, filler plug)
Oil seal (Worn or damaged)
Replace the oil seal.
Hard shifting or impossible to shift
Oil (Wrong)
Replace the oil.
Shift fork (Worn)
Replace the shift fork.
Synchronizer ring (Worn or damaged)
Replace the synchronizer ring.
Gear (Worn or damaged)
Replace the gear.
Hub sleeve (Worn or damaged)
Replace the hub sleeve.
Jumps out of gear
Shift fork (Worn)
Replace the shift fork.
Hub sleeve (Worn or damaged)
Replace the hub sleeve.
Gear (Worn or damaged)
Replace the gear.
Bearing (Worn or damaged)
Replace the bearing.

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Manual Transaxle Control System
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