Kia Picanto (JA): Fuel Delivery System / Fuel Tank

Specifications

Specification
Items
Specification
Fuel Tank Capacity (L)
35 L (9.24 U.S. gal, 37.0 U.S. qt, 30.8 lmp. qt.)

Repair procedures

Removal
1.
Release the residual pressure in fuel line.
(Refer to Delivery System - "Release Residual Pressure in Fuel Line”)
2.
Turn the ignition switch OFF and disconnect the battery negative (-) terminal.
3.
Remove the rear seat cushion.
(Refer to Body - "Rear Seat Assembly")
4.
Remove the service cover (A).

5.
Disconnect the fuel pump connector (A).
6.
Disconnect the fuel feed quick-connector (B) and the vapor tube quick-connector (C).

7.
Remove the center muffler assembly.
(Refer to Engine Mechanical System - "Muffler")
8.
Disconnect the fuel filler hose (A), the leveling hose (B) and the vapor hose (C).

9.
Remove the parking brake cable mounting bolt (A).

10.
Lift the vehicle and support the fuel tank with a jack (A).

11.
Remove the fuel tank mounting bolt (A) and nut (B).
Fuel tank mounting nut/bolt :
39.2 - 53.9 N·m (4.0 - 5.5 kgf·m, 28.9 - 39.8 lb·ft)

12.
Remove the fuel tank.
Installation
1.
Install in the reverse order of removal.

    Components and components location Components Location Fuel Tank & Filler-Neck Assembly 1. Fuel Tank 2. Fuel Pump 3 Fuel Filter 4.

    Repair procedures Inspection [Fuel pump] 1.Turn ignition switch OFF and disconnect the negative (-)battery cable. 2.Remove the fuel pump assembly.

    Other information:

    Kia Picanto (JA) 2017-2026 Service & Repair Manual: Smart Key

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    Kia Picanto (JA) 2017-2026 Service & Repair Manual: Smart Key Diagnostic

    Repair procedures Inspection Self Diagnosis With Scan Tool It will be able to diagnose defects of SMART KEY system with KDS/GDS quickly. KDS/GDS can operates actuator forcefully, input/output value monitoring and self diagnosis. The following three features will be major problem in SMART KEY system.

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