Kia Picanto: Clutch System / Clutch Tube

Kia Picanto JA 2017-2025 Service & Repair Manual / Clutch System / Clutch System / Clutch Tube

Components and components location

Components

[Kappa 1.0 T-GDI]

1. Clutch pedal assembly
2. Ignition lock and clutch switch
3. Master cylinder

4. Clutch regulator
5. Clutch tube

Repair procedures

Removal

1.	Turn ignition switch OFF and disconnect the negative (-) battery cable.

2.	Remove the battery and battery tray. G 1.0 T-GDI KAPPA (Refer to Engine Electrical System - "Battery")

3.	Remove the ECM. G 1.0 T-GDI KAPPA (Refer to Engine Control / Fuel System - Engine Control Module (ECM)")

4.	Remove the engine room under cover. G 1.0 T-GDI KAPPA (Refer to Engine Mechanical System - "Engine Room Under Cover")

Loosen the clutch tube bracket bolts (B) and then remove the snap pin (A), from the regulator.

Tightening torque:

9.8 - 14.7 N·m (1.0 - 1.5 kgf·m, 7.2 - 10.8 lb·ft)

Loosen the release cylinder bolts (A) and then clutch tube nut (B) after removing release cylinder assembly (C).

Tightening torque:

14.7 - 21.6 N·m (1.5 - 2.2 kgf·m, 10.8 - 15.9 lb·ft)

Installation

When installing, O-rings of clutch tube should be replaced with a new one.

1.	Install in the reverse order of removal.

2.	After be equipped, perform bleeding air procedure after pouring the brake fluid. (Refer to Clutch Release Cylinder - "Adjustment")

Regulator

Components and components location Components [Kappa 1.0 T-GDI] 1. Clutch pedal assembly 2. Ignition lock and clutch switch 3. Master cylinder 4. Clutch regulator 5. Clutch tube ...

Clutch Release Cylinder

Repair procedures Removal [Kappa 1.0 T-GDI] 1.Remove the engine room under cover. G 1.0 T-GDI KAPPA (Refer to Engine Mechanical System - "Engine Room Under Cover") 2.Drai ...

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