Kia Picanto: Clutch System / Clutch Pedal

Kia Picanto JA 2017-2022 Service & Repair Manual / Clutch System / Clutch System / Clutch Pedal

Components and components location
Components
[Kappa 1.0 MPI / FFV, Kappa 1.2 MPI]

1. Clutch pedal assembly
2. Clutch cable

[Kappa 1.0 T-GDI]

1. Clutch pedal assembly
2. Ignition lock and clutch switch
3. Master cylinder
4. Clutch regulator
5. Clutch tube

Repair procedures
Replacement
[Kappa 1.0 MPI / FFV, Kappa 1.2 MPI]
1.
Turn ignition switch OFF and disconnect the negative (-) battery cable.
2.
Loosen the clutch cable adjust nut (A) and then separate the clutch cable

3.
Remove the crash pad lower panel.
(Refer to Body - "Crash Pad Lower Panel")
4.
Remove the junction box.
(Refer to Body Electrical System - "Junction Box (Passenger Compartment))
5.
Disconnect the cluch switch & ignition lock swtich connector (A).

6.
Pushing the clutch pedal and then remove the clutch cable (A).

7.
Loosen the nuts (A) and then remove the clutch pedal.
Tightening torque :
9.8 - 14.7 N·m (1.0 - 1.5 kg·m, 7.2 - 10.8 lb·ft)

8.
Install in the reverse order of removal.
[Kappa 1.0 T-GDI]
1.
Turn ignition switch OFF and disconnect the negative (-) battery cable.
2.
Remove the crash pad lower panel.
(Refer to Body - "Crash Pad Lower Panel")
3.
Remove the junction box.
(Refer to Body Electrical System - "Junction Box (Passenger Compartment))
4.
Disconnect the ignition lock & clutch switch connector.

5.
Remove the push rod end (A) from the clutch pedal.

6.
Remove the battery.
G 1.0 T-GDI KAPPA (Refer to Engine Electrical System - "Battery")
7.
Remove the ECM.
G 1.0 T-GDI KAPPA (Refer to Engine Control / Fuel System - Engine Control Module (ECM)")
8.
Disconnect the reservoir hose (A) and clutch tube (B) from the clutch master cylinder after removeing the pin (C).
   
Do not spill brake fluid on the vehicle; it may damage the paint if brake fluid does contact the paint, wash it off immediately with water.

9.
Remove the clutch master cylinder (A) by turning it clockwise.

10.
Remove the clutch pedal (B) after loosening the mounting nuts (A).
Tightening torque :
9.8 - 14.7 N·m (1.0 - 1.5 kgf·m, 7.2 - 10.8 lb·ft)

11.
Install in the reverse order of removal.
Clutch Switch
Specifications Specifications Item Specifications Working voltage DC 12.5V Operating force Initial position : 0.25 ± 0.15 N ...

Clutch Cable
Components and components location Components [Kappa 1.0 MPI / FFV, Kappa 1.2 MPI] 1. Clutch pedal assembly 2. Clutch cable Repair procedures Removal 1.Turn ignition switch ...

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